MAS-P PRO3D ADVANCED MATERIAL SORTING
Advanced Material
Sorting for Difficult
Rigid Polymers
MAS-P Pro goes beyond conventional PET purification. Using material recognition and multi-spectral analysis, it accurately separates visually similar rigid flakes such as PP, PE, ABS, PS, PC and PMMA with exceptional precision and minimal loss.
Advanced Material SortingRigid Flakes OnlyBeyond PETPP / PE / ABS / PC / PMMA
Material Recognition Workflow
Material Identification
- PP
- PE
- ABS
- PS
- PC
- PMMA
01
Feed
Consistent rigid flake feed with controlled flow and spacing.
02
Identify
Material recognition and multi-spectral analysis identify material signatures with high accuracy.
03
Accept / Reject
High-speed ejection ensures clean separation with minimal loss.
Problem / Fit
Use MAS-P Pro when one-dimensional sorting is not enough.
MAS-P Pro is built for complex mixed-polymer streams where material and color targets must be combined to reach the quality your process demands.
Suitable input form
- Rigid flakes and regrind
- Clean, dry, free-flowing feed
- Typical size: 2-20 mm
Typical challenge
PP, PE, PS, ABS, PC and PMMA can look similar after preparation, especially in white, milky or transparent streams.
Why color alone is not enough
A color-correct piece can still be the wrong polymer. MAS-P Pro combines material recognition with multi-spectral analysis.
Out of scope
Not designed for film, pellets, powder, liquids or whole bottles.
Evaluation note
Performance depends on material condition, target defects and representative sample testing.
Best fit materials
- PP
- PE
- PS
- ABS
- PVC
- PET
- PC
- PMMA
MAS-P PROMaterial recognition workflow built for difficult rigid polymers.
MAS-P Pro integrates material recognition and multi-spectral analysis in a unified workflow to accurately separate visually similar rigid polymer flakes and deliver high-purity results.
- 01
3D material recognition
Capture precise material features.
- 02
Multi-spectral analysis
Capture material signatures across multiple wavelengths.
- 03
Data decision model
Decision logic fuses multi-feature data for confident prediction.
- 04
Material identification
Identify polymer type and grade.
Material + Spectral Fusion
Utilizes spectral cues for robust recognition.
Driven by Optimized Programs
Decision-making is driven by optimized algorithms.
Proven in Production
High accuracy on mixed, colored, contaminated feeds.
01 Feed
Consistent rigid flake feed with controlled flow and spacing.
02 Identify
Material recognition and multi-spectral analysis identify material signatures with high accuracy.
03 Accept / Reject
High-speed ejection ensures clean separation with minimal loss.
Reconocimiento espectral
Haga clic en un polímero para ver su respuesta NIR representativa.
MAS-P Pro combina reconocimiento de material con análisis multiespectral. Estos perfiles representativos ilustran cómo las escamas rígidas visualmente similares pueden presentar respuestas NIR distintas en el rango de 900–2500 nm.
Spectral Response
Wavelength range900 – 2,500 nmResolution~5 nmReflectance unitsArb. units (a.u.)CurveRepresentative profile
Application Scenarios
Representative material challenges for MAS-P Pro.
These scenarios look visually similar but require stricter material decisions and representative sample validation.
Mixed Polyolefins (PP / PE)
Challenge: PP and PE flakes can share a white or milky appearance while requiring different recovery paths.
Sorting objective: Separate PP from PE after sample-led recipe validation.
Neutral Engineering Plastics (ABS / PS)
Challenge: ABS and PS can overlap visually in neutral-color rigid fragments.
Sorting objective: Evaluate material class and route target polymers with controlled loss.
Transparent Rigid Mix (PC / PMMA)
Challenge: PC, PMMA and other clear plastics are difficult to distinguish by appearance.
Sorting objective: Use material-response references for transparent and smoky rigid fragments.
White / Milky Polymer Feed
Challenge: White and translucent pieces can hide polymer differences after washing and drying.
Sorting objective: Build a screened sample set around accepted, rejected and borderline materials.
Why it matters
Material recognition keeps decisions stable when color alone is not enough.
Visual similarity is only the beginning. MAS-P Pro combines material recognition and multi-spectral analysis to make consistent decisions where color-only sorting struggles.
Anatomía de la máquina
Una dirección de clasificación de material compleja para escamas preparadas.
La pila de sensores exacta, el diseño óptico y la configuración del modelo requieren confirmación de ingeniería de Mayson.
Presentación de material
Se necesita una capa consistente de escamas preparadas antes de que cualquier decisión avanzada pueda ser útil.
Reconocimiento multifunción
La página pública describe la dirección combinada de reconocimiento sin nombrar principios de sensor no confirmados.
Control de rechazo
Las rutas de rechazo deben planificarse alrededor del material objetivo, la clase de color y la revisión de salida.
Technical details
MAS-P Pro (3D) polymer sorter specifications.
The MAS-P Pro series keeps the same channel structure while adding the advanced material-recognition direction for difficult rigid-polymer streams.
| Module (channels) | Length (mm) | Width (mm) | Height (mm) | Weight (kg) | Power (kW) | Capacity (T/H) | Air (m3/min) |
|---|---|---|---|---|---|---|---|
| P3 | 2150 | 1928 | 2385 | 1150 | 3.5 | 0.8-1.5 | <2 |
| P4 | 2150 | 1928 | 2585 | 1250 | 3.5 | 1.5-2 | <2 |
| P5 | 2825 | 1928 | 2385 | 1750 | 5.5 | 2-4 | <3 |
| P6 | 2825 | 1928 | 2385 | 2150 | 5.5 | 2.5-4 | <3 |
| P7 | 3518 | 1928 | 2385 | 2250 | 6.5 | 3-5 | <4 |
| P8 | 3518 | 1928 | 2385 | 2350 | 6.5 | 3-6 | <4 |
** Figures may vary based on contaminant rates.
Buyer Questions
Questions to answer before finalizing the configuration.
These questions replace the previous FAQ set and keep capability wording tied to sample validation.
¿Es MAS 3D para botellas enteras?
No. Se enmarca para escamas o piezas plásticas preparadas. Las botellas enteras deben revisarse bajo MAS-B.
¿Puede clasificar PP, PE, ABS, PC y PMMA?
Esas clases pueden evaluarse como materiales objetivo, pero la capacidad final depende del material, color, aditivos, contaminación y configuración seleccionada.
¿Significa todo-en-uno que no se necesitan pruebas?
No. La clasificación combinada de color y material aún requiere pruebas representativas de muestras y revisión de salida.
¿Es MAS 3D lo mismo que MAS-P?
No. MAS-P se enmarca alrededor de la purificación PET. MAS 3D es para decisiones más complejas de color más material en corrientes de escamas preparadas.
Sample Review
Preview your mixed-polymer sample direction
Start with photos and material notes so the target and reject streams can be discussed before a formal test.
Preview Your Material SampleReal Machine Test
Request a real mixed-polymer sorting test
Confirm the final configuration with representative rigid flake samples.
Request a Real Material Test