MAS-BBOTTLE SORTING SERIES
Whole-Bottle
Sorting Before
Shredding
The MAS-B Bottle Sorting Series classifies mixed post-consumer bottle streams by polymer, color and bottle class upstream of size reduction. Delivering purer fractions, higher flake quality and greater recycling efficiency.
Whole Bottles OnlyBefore ShreddingMaterial / Color / Bottle ClassUpstream of Flake Processing
01
Feed
Whole bottles conveyed in original form.
02
Inspect
Evaluate material, color and bottle class using advanced detection.
03
Classify / Eject
Accurately separate accepted fractions and reject streams before shredding.
Why MAS-B
Make bottle-level decisions while you still can.
MAS-B sorts whole bottles before shredding, when bottle color, material direction, label and shape are all still readable.
Sort whole bottles, before shredding
Make routing decisions while bottle-level information is still visible, not after everything becomes mixed flakes.
Cleaner downstream routing
Send target bottle classes to the right washing, grinding and flake-preparation path from the start.
Class by color, material & condition
Bottle color, material direction, label coverage and deformation are reviewed together against your classes.
Real-sample configuration
Built from your actual accepted and off-class bottles, including labeled, capped and crushed examples.
Earlier off-class removal
Pull non-target bottles out before they are shredded into a harder, lower-value flake mixture.
Existing-line friendly
Feed, spacing, reject outlets and downstream handoff are planned around your current line.
Main applications
Sort bottles before they become flakes.
MAS-B is positioned by the bottle decision you need to make early, while bottle-level information is still visible and useful.
Application 01
Pre-shredding bottle routing
Sort mixed bottle intake while it is still whole — route target bottles to the right downstream path before shredding turns everything into a harder flake mixture.
Mixed intakeCompressed bottlesLabeled / unlabeledPre-shred
Application 02
PET vs non-PET bottle classes
Separate clear and mixed-color PET bottles from non-PET, or recover a selected PE bottle stream — all defined by your real bottle classes.
Clear PETMixed-color PETNon-PET rejectPE recovery
Corriente de botellas enteras
Entrada de botellas, botellas aceptadas y rechazos fuera de clase.
Las decisiones del MAS-B comienzan antes del triturado. El color de la botella, la dirección del material, el estado de la etiqueta y la deformación deben estar representados en el conjunto de muestras.
Los ejemplos visuales son ilustrativos. Los resultados de clasificación de botellas dependen del material, la presentación, la configuración seleccionada y las condiciones de operación.
Raw materials
Bottle classes MAS-B is built to separate.
Switch between bottle families and click any class to see the feed, the accepted bottle stream and the off-class rejects.
Recovering a clean PET bottle stream from mixed intake.
Mixed feed
Incoming whole bottles — PET mixed with non-PET, labeled, capped and compressed examples.
Accepted and reject classes are always confirmed on your representative samples before a configuration is quoted.
The platform
A whole-bottle sorting platform that fits ahead of shredding.
Consistent bottle singulation, class-aware inspection and reliable diversion are tuned to the bottle classes you confirm in testing.
Whole bottlesBefore size reduction
Class-awareColor, material & condition
Sample-ledBuilt from your bottles
Line-readyPlanned around your handoff
Cómo funciona
La clasificación de botellas necesita espaciado y contexto de línea.
El flujo de trabajo no debe describirse como una clasificadora genérica de escamas porque la presentación de botellas guía la decisión.
- 01Customer-prepared
Open & feed bottles
Baled or loose bottles are opened, metered and fed onto the line. Compression level and dirt set how well each bottle can present to the inspection zone.
- 02Singulation
Singulate & present
Bottles are spaced and oriented so each one is seen individually, with labels, caps and deformation in view rather than overlapping in a pile.
- 03Bottle inspection
Inspect the bottle class
Each bottle is read for color, material direction, label coverage and shape against the bottle classes you defined for the project.
- 04Accept / reject
Decide against your samples
Bottles are matched to the accepted and off-class examples from your real stream, including the difficult labeled, capped and crushed cases.
- 05Diversion
Divert & route
Off-class bottles are diverted to reject; accepted bottle classes continue toward shredding, washing and flake preparation on the right downstream path.
Technical details
MAS-B bottle sorter specifications.
The MAS-B platform scales by bottle lane width and Pro configuration for whole-bottle sorting before shredding.
| Module (channels) | Length (mm) | Width (mm) | Height (mm) | Weight (kg) | Power (kW) | Capacity (T/H) | Air (m3/min) |
|---|---|---|---|---|---|---|---|
| B2 | 9600 | 2000 | 2385 | 4000 | 7 | 1.5-2 | 3.5 |
| B2 Pro | 9600 | 2000 | 2385 | 4000 | 10 | 1.5-2 | 3.5 |
| B4 | 9600 | 2900 | 2900 | 5000 | 7.5 | 3-4 | 6.5 |
| B4 Pro | 9600 | 2900 | 2900 | 5000 | 14 | 3-4 | 6.5 |
| B6 | 9600 | 3700 | 2900 | 2250 | 12 | 4-7 | 9 |
| B6 Pro | 9600 | 3700 | 2900 | 2350 | 19.5 | 4-7 | 9 |
** Figures may vary based on contaminant rates.
Buyer questions
What buyers ask before specifying a MAS-B.
Straight answers on sorting before shredding, bottle classes, labels and deformation, and what to send for a sample review.
¿Es MAS-B para escamas?
No. MAS-B es para clasificación de botellas enteras. Las escamas deben revisarse bajo MAS-C, MAS-P o MAS 3D.
¿Puede MAS-B manejar botellas etiquetadas?
Las corrientes de botellas etiquetadas pueden revisarse, pero la detectabilidad depende de las etiquetas, la presentación, la clase objetivo y la configuración.
¿Puede MAS-B garantizar la pureza de botellas?
No debe prometerse una pureza fija sin pruebas representativas de muestras y revisión del contexto de línea.
¿Dónde encaja MAS-B en una línea de reciclaje?
Encaja antes de la reducción de tamaño cuando la clasificación a nivel de botella es útil antes del triturado o lavado.
Real sample testing
Use your own bottle stream before finalizing the sorting direction.
A MAS-B project should start from real whole bottles, including target bottles, off-class bottles, labels, caps and deformation.
Solicitar una prueba MAS-BOnline preview
Preview your bottle stream before a machine test.
Use the visual preview to discuss likely accepted and off-class bottle streams before sending real bottles.
Vista previa de material en línea